Intelligentia Smart Sensors

Intelligent control of the CNC process Four integrated solutions for monitoring, preventing, and optimizing production

From machine data to operational action:
MCU technologies transform CNC, PLC, and process signals into actionable insights to improve quality, efficiency, and safety.
Discover our solutions

MCU Solutions

Every process has different requirements

In the world of CNC machining, there is no one-size-fits-all solution. That is why MCU offers specialized tools designed to address specific challenges throughout the manufacturing process.

Targeted inspection

Each solution is designed to meet a specific need
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Sensorless solution

Easy integration without any changes to the PLC.
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Smart algorithms

Smart DSP signal processing that works with existing CSI data
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MCU Solutions

Check what really matters in the CNC process

Intelligent monitoring of tools, machines, and processes, directly from operational data.

MCU solutions analyze machine signals without the use of external sensors to identify anomalies, improve quality, and prevent unplanned downtime.
By processing variables such as torque, vibrations, and machining forces, it is possible to gain a comprehensive view of the process status.

FOR TOOLS

Tool breakage and wear monitoring

FOR SPINDLES

Monitoring the condition of the spindle

FOR ROTATING TABLES

Detection of imbalances and rotational accuracy

FOR THE TRIAL

Continuous optimization of processing conditions

FOR THE MACHINE

Prevention of collisions and critical anomalies

EWS COP

Prevent collisions, before they happen

  • NO SENSOR
  • No changes to the PLC are required
  • ALSO FOR EXISTING MACHINES

EWS COP intervenes before a machine error occurs, verifying the data entered by the operator to ensure safety and operational continuity.

Balance

Advanced analysis of machine dynamics

MCU Balance uses data from the drives and power consumption to monitor tools and spindles, identifying imbalances and anomalies without the need for additional sensors.

TOOLINSPECT

Smart Control of the process

Accurate monitoring with breakage and wear detection without additional sensors.

EWS FLEX

From the machine data to operational decisions

The smart platform for integrating, monitoring, and transforming production data

EWS COP

Prevenire collisions, before they happen

  • NO SENSOR
  • No changes to the PLC are required
  • ALSO FOR EXISTING MACHINES

EWS COP intervenes before a machine error occurs, verifying the data entered by the operator to ensure safety and operational continuity.

Balance

Analisi avanzata delle machine dynamics

MCU Balance uses data from the drives and power consumption to monitor tools and spindles, identifying imbalances and anomalies without the need for additional sensors.

TOOLINSPECT

Smart Control of the process

Accurate monitoring with breakage and wear detection without additional sensors.

EWS FLEX

From the machine data to operational decisions

The smart platform for integrating, monitoring, and transforming production data

MCU Solutions

Collisions are not random

In machine tools, collisions are one of the main causes of inefficiency, scrap, and downtime.

Up to 70% of production losses

is due to uncontrolled events during the process

More than 90% of collisions

is attributable to operational errors or unmonitored conditions

MAIN CAUSES

  • Errors in tool management
  • Incorrect resets
  • Uncontrolled restarts
  • Unrecorded process variations